隧道式干燥窯＋隧道窯焙燒
Tunnel Dryer＋ Tunnel Kiln
此工藝適用于生產(chǎn)產(chǎn)品規(guī)格較大的薄璧多孔（如樓板磚、大塊薄璧多孔承重磚或空心砌塊），
生產(chǎn)過(guò)程中配有自動(dòng)碼坯機(jī)或機(jī)輔手碼坯，自動(dòng)上下架系統(tǒng)等，干燥運(yùn)坯方式采用干燥車(chē)與鋼
托盤(pán)結(jié)合或固定式干燥車(chē)由牽引機(jī)運(yùn)送至干燥室。
This technology is suitable for the production of the large thin-wall porous brick (such as floor brick, large thin-wall porous load-bearing brick and hollow block). It is equipped with the automatic setting machine Or robot hand, automatic loading & unloading system and so on. Green bricks are conveyed to the tunnel dryer through the combination of drying carts and steel pallets orth rough fixed type drying carts and dragging machines.
干燥車(chē)架層數(shù)由產(chǎn)量計(jì)算確定。干燥室熱源為隧道窯余熱，熱介質(zhì)通過(guò)外部管路系統(tǒng)供給干燥室，干燥室設(shè)有送風(fēng)系統(tǒng)，排潮系統(tǒng)，運(yùn)轉(zhuǎn)系統(tǒng)及檢測(cè)系統(tǒng)。工藝自動(dòng)化程度高，干燥后殘余含水率0.6%-6% ，干燥效率高。
The number of layers of drying frame is determined by output. The heat of the tunnel dryer is from the waste heat of tunnel kiln, the heat medium is supplied to the tunnel dryer via an external piping system. The tunnel dryer is equipped with an air supply system, a moisture exhausting system, an operation system and a testing system. This technology has high degree of automation, after drying, the residual moisture content is about 0.6% to 6%, and the drying efficiency is high.
室式干燥室＋隧道窯焙燒
Big Section Drying Chamber＋ Tunnel Kiln
此工藝適用于生嚴(yán)清水墻磚、地面磚、墻版、保溫砌塊、空心砌塊、空心磚：按空心砌塊計(jì)算每天產(chǎn)量約為500立方米。
This technology is suitable for the production of clean facing wall bricks, floor tiles, wall panels, insulation blocks, hollow blocks and hollow bricks; the daily output is about 500 cubic meters, calculated by hollow blocks.
該工藝配有自動(dòng)碼坯機(jī)或機(jī)械手碼坯，自動(dòng)上下架，子母叉車(chē)（也稱(chēng)指狀叉車(chē)），濕磚坯體碼放于鋼托條或鋼托盤(pán)上由子母叉車(chē)的子車(chē)送入干燥室干燥；平燥室熱源為隧道窯余熱，熱介質(zhì)通過(guò)外部管路系統(tǒng)供給干燥室，干燥室室設(shè)有送風(fēng)系統(tǒng)，排潮系統(tǒng)，運(yùn)轉(zhuǎn)系統(tǒng)皮檢測(cè)系統(tǒng)。工藝自動(dòng)化程度高，干燥后殘余含水率0.6%-6% ，干燥效率高。
It's equipped with the automatic setting machine or robot hand, automatic loading and unloading system, finger for klift, etc. The green bricks are set to the steel columns or steel pallets, and conveyed to the drying chamber by the finger forklift. The heat of the drying chamber is the waste heat of the tunnel kiln, the heat
medium is supplied to the drying chamber via an external piping system. The drying room is equipped with an air supply system, an exhaust system, an operation system and a testing system. This technology has high degree of automation, after drying, the residual moisture content is about 0.6% to 6%, and the drying efficiency is high.
全自動(dòng)一次碼燒工藝
Automatic One-Time Setting & Firing Technology
大斷面隧道式干燥室＋隧道窯焙燒
Large Section Tunnel Dryer+ Tunnel Kiln Firing
此工藝適用于生產(chǎn)以頁(yè)巖、煤矸石為原料的KP1標(biāo)磚，以及模數(shù)尺寸與KP1 接近的多孔磚，
孔洞率在25%-40%之間。4.6m窯爐配套生產(chǎn)可達(dá)150 .000塊／天（ KP1），配合750磚機(jī)，
兩條窯爐的產(chǎn)能可達(dá)300.000塊／天（ KP1）。
This technology is suitable for the preduction of KP1 standard bricks with shale and coal gangue as raw materials, also perforated bricks, the modular dimension of which is similar to KP1 bricks, and the porosity of which is between 25% - 40%. The capacity of the 4.6m kiln is up to 150,000pcs/day (KP1 bricks). With the configuration of JKY75\60-40 extruding machine and two kilns, the capacity will be up to 300,000 pcs/day (KP1 bricks).
該工藝配套標(biāo)準(zhǔn)的全自動(dòng)切坯、編組和機(jī)械手碼坯系統(tǒng)，窯車(chē)經(jīng)步進(jìn)機(jī)定位，由機(jī)捕手夾頭進(jìn)行分縫碼坯，定位準(zhǔn)確，碼坯方式靈活。窯車(chē)運(yùn)轉(zhuǎn)采用全自動(dòng)控制系統(tǒng)，整條生產(chǎn)線的自動(dòng)化水平高，值守人員少，產(chǎn)量大。
The technology is equipped with an automatic cutting system and a robot-hand setting system. The kiln cart is Precisely positioned by a stepper The bricks are separated by the robot hand grips with precise positioning and flexible setting methods. The kiln car is operated with the help of the automatic control system. The production line has a high degree of automation, and there are fewstaffon duty and the output is large.
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